Manufacturing
Our Manufacturing Process
From raw material to finished bonded phase — precision at every step
Step 1
Raw Material Preparation
High-purity sodium silicate solutions are prepared as the starting material for our sol-gel process.
Step 2
Sol-Gel Synthesis
Controlled hydrolysis and condensation reactions form silica sol, which is then gelled under precise conditions.
Step 3
Pore Structure Engineering
Our proprietary process independently controls pore size and distribution — a unique capability of Exmere.
Step 4
Particle Sizing & Classification
Silica is classified to tight particle size distributions, from sub-2 µm to preparative-scale particles.
Step 5
Surface Bonding
Organosilane bonding chemistry is applied to create reversed-phase, normal-phase, and specialty surfaces.
Step 6
Quality Control & Dispatch
Every batch undergoes rigorous QC testing including BET surface area, pore size distribution, and chromatographic evaluation.