Manufacturing

    Our Manufacturing Process

    From raw material to finished bonded phase — precision at every step

    Step 1

    Raw Material Preparation

    High-purity sodium silicate solutions are prepared as the starting material for our sol-gel process.

    Step 2

    Sol-Gel Synthesis

    Controlled hydrolysis and condensation reactions form silica sol, which is then gelled under precise conditions.

    Step 3

    Pore Structure Engineering

    Our proprietary process independently controls pore size and distribution — a unique capability of Exmere.

    Step 4

    Particle Sizing & Classification

    Silica is classified to tight particle size distributions, from sub-2 µm to preparative-scale particles.

    Step 5

    Surface Bonding

    Organosilane bonding chemistry is applied to create reversed-phase, normal-phase, and specialty surfaces.

    Step 6

    Quality Control & Dispatch

    Every batch undergoes rigorous QC testing including BET surface area, pore size distribution, and chromatographic evaluation.